Mold CAE Application Engineer

Rochester Hills, Michigan


Employer: Koch Industries
Industry: Engineering
Salary: Competitive
Job type: Full-Time

Your Job

As a Mold Flow Engineer, you will be integral to the connector product development process, collaborating with a multidisciplinary team that includes product design engineers, mold CAE engineers, and mold tooling engineers. Your expertise in molding technology will be crucial throughout the product development cycle, from design inception through to tooling qualification. You will apply your manufacturing acumen to drive design for manufacturability (DFM), high performing injection molds, and elevate the efficiency of molding production operations, while managing priorities to adhere to project timelines.

Our Team

Koch Industries subsidiary, Molex, is expanding its influence in the realm of molding simulation to enhance the development of connector products. We are in search of a highly skilled mold flow engineer to elevate our team. For those ambitious individuals eager to catalyze their career growth while contributing to a standout company, this position holds the promise of a rewarding future.

What You Will Do
  • Deliver expert guidance on plastic molding behaviors to enhance product manufacturability, mold performance, and molding production efficiency for cross-functional product development teams.
  • Engage with Product Design Engineers during preliminary design phases to provide DFM insights and proactively address manufacturability issues and optimize product manufacturability prior to OK-to-Tool.
  • Partner with mold tooling engineers to craft and authenticate tooling strategies, ensuring optimal runner/gate/cooling designs, and refining mold tooling plans.
  • Optimize molding process parameters in conjunction with process engineers.
  • Leverage molding simulation tools to boost production operational efficiency, targeting cycle time reduction, material usage minimization, defect reduction, and PM frequency decrease.
  • Collect and evaluate data on molding behavior and part performance for predicted versus actual comparison studies.
  • Execute additional duties as directed by management.


Who You Are (Basic Qualifications)
  • Bachelor's degree in Mechanical or Polymer Engineering; Master's degree preferred.
  • Proven background in creating molding simulation models, specifically for connector products, utilizing software such as Moldflow, Moldex3D, HyperMesh, and CAD systems like NX.
  • Proficiency in conducting Flow, Pack, Cool, and Warp analyses with simulation software like Moldex3D or Moldflow.
  • Expertise in interpreting simulation results, diagnosing potential issues in molding and product performance, and suggesting solutions and risk mitigation for product design, tooling, and processing.
  • Effective communication capabilities, adept at generating simulation project reports, leading simulation review sessions, and spearheading cross-functional problem-solving discussions.


What Will Put You Ahead
  • Autodesk Moldflow Associate or Professional Certification is favorable.
  • Practical experience with connector or other electronic product design.
  • Hands-on expertise in mold design, injection molding processes, and injection molding press controls.
  • In-depth knowledge of plastic materials and their properties, including glass fiber-filled grades.
  • Familiarity with CT data analysis using Volume Graphics.
  • Experience with structural FEA tools like Abaqus or Ansys, and integrating them with molding simulation software.


At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.

Hiring Philosophy

All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .

Who We Are

At Koch, employees are empowered to do what they do best to make life better. Learn how our business philosophy helps employees unleash their potential while creating value for themselves and the company.

Our Benefits

Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region. If you have questions on what benefits apply to you, please speak to your recruiter.

Equal Opportunities

Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E-Verify. Please visit the following website for additional information: http://www.kochcareers.com/doc/Everify.pdf

Created: 2024-04-09
Reference: 153174
Country: United States
State: Michigan
City: Rochester Hills


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