Job Description
Sheet Metal Structural Assembler I - Malibu Surfaces - 1st Shift (Full Time)
Department: All Openings, Manufacturing - Experienced

Assists the Supervisor in the production of high-quality aircraft parts & assemblies following Piper Drawings, Process Specifications (PPS) and other manufacturing instructions. Assists in meeting or exceeding planned production and delivery schedules while maximizing company resources to achieve company goals.

Essential Job Functions: Performs or assists the Supervisor in the following tasks:

• Assemble aircraft sheet metal structural assemblies including wing spars, wing sections, fuselage sections and associated flight controls such as Horizontal Stabs, Vertical Fins, Ailerons, Flaps, Rudders, Elevators, and Trim Tabs.

• Drill out, countersink, dimple, ream and chamfer holes on structural assemblies using air operated and electric hand drills, auto-feed drills, drill baskets, drill guides, countersinks, dimplers, and other common sheet metal assembly tools.

• Trim assemblies to fit and hand lay out parts maintaining designed gap tolerances, rivet edge distance requirements and other design features where parts are not fabricated to net dimensions.

• Apply sealants on pressurized fuselage sections, fuel bays and other structural joints as necessary.

• Operate routers and grinders in areas requiring precision dimensions such as cabin windows, structural butt joints, etc.

• Install mechanical, electrical & hydraulic system parts and accessories.

• Inspect and buying off own and other Team Mate's work using Piper inspection certifications.

• Maintain the department's compliance with Piper QAM/QIM and FAA requirements.

• Interface within the department to resolve quality concerns in a timely and cost-effective manner.

• Rework discrepancies as necessary. Assist with performing major and regular Material Review Board repairs, Standard repairs and modifications of aircraft due to customer directed or design changes.

• Support continuous improvement efforts to improve the team's performance including schedule delivery, reduction of late work, elimination of quality defects & scrap, increasing productivity and generating cost reductions.

• Partner with senior teammates within career path to receive and share practical knowledge for proper training to perform necessary job functions and requirements in order to attain satisfactory levels of performance and production effectivity

• Adhere and maintain all departmental compliance requirements such as Safety, Environmental Protection, FOD and Tool Control, 5S and other assigned programs.

• Perform duties as assigned by supervision.

Career Path Minimum Position Qualifications

To perform this job successfully, an individual must be able to perform each essential function satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.

• High school diploma or equivalent.
• Related Sheet Metal Assembly Experience Requirements:
  • Sheet Metal Structural Assembler I: 3 years of experience
  • Sheet Metal Structural Assembler II: 3-5 years of experience
  • Senior Sheet Metal Structural Assembler: 5 years of experience
• Ability to work scheduled shift and hours, including overtime.
• Ability to work with minimal supervision.
• Use of hand and power tools as required.
• Follow all safety procedures.
• Ability to demonstrate sound judgement and effective communication skills (written and verbal).
• Adhere to Piper Drawings, Process Specifications (PPS) and other manufacturing instructions.

Physical Demands

Demonstrates physical and functional ability to perform full anatomical range of motion to accomplish tasks. Evidence of visual and aural acuity and finger and hand dexterity to operate job specific equipment. Can withstand long periods of sitting, standing and/or constant walking. Ability to lift and carry up to 35 lbs. Other physical requirements include the ability to bend, kneel, crouch, twist, balance and reach above, out, and below.

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