Design Engineer II

Who is Senior plc?

Senior plc is an international, market-leading, engineering solutions provider with 30 operating businesses in 13 countries. Senior designs, manufactures and markets high-technology components and systems for the principal original equipment producers in the worldwide aerospace, defense, and land vehicle and power & energy markets. The Group is split into two divisions, Aerospace and Flexonics, servicing five key sectors.

Our global values underpin what we do, and how we do it ...

Safety - Integrity - Customer Focus - Respect & Trust - Accountability - Excellence

Who is SSP?

Senior Aerospace SSP, specializes in designing, manufacturing, and qualifying complex ducting systems for aerospace applications. Since its humble roots in 1945, the campus has now expanded to include a 59,000 sq. ft high-volume production facility, in addition to its legacy 131,000 ft2 main buildings which combined, accommodate over 500 employees. Vertically integrated with its own foundry, fabrication shop, and ISO certified engineering lab, Senior Aerospace SSP acquired by Senior PLC in 1995 and has continued its expansion into new programs and technologies.

Why join SSP?

Senior Aerospace SSP is the leader of innovative design and manufacturing methods in the area of complex aerospace systems. Joining out team will provide you with a rewarding career with a tight-knit and collaborative team. You will also enjoy a competitive compensation package that includes a market-led base salary, comprehensive benefits package along with wellness benefits, matching 401K plan and paid time off. Apply today for an opportunity to join our team!

If offer of employment is made it will be contingent upon passing all of the following: Drug Test, Background Check, ITAR and U.S. Export Compliance Screening.

What does the job involve?

Summary:

The employee is part of the Design Engineering Team and shall serve as a stress analysis and mechanical design resource for higher level Design Engineers and Project Engineers. The position is considered mid- level, and the engineer will work unsupervised approximately 50% of the time.

SSP's product line is primarily high pressure, high temperature pneumatic and fluid lines for aerospace applications. Markets served include domestic and foreign commercial, military, and space.

Essential Duties and Responsibilities:

There are two primary job functions: Detailed component design and FEA based stress analysis.

• Component design consists of conceptual sketches (physical or CAD) which are fed to the drafting team. Significant application of concepts such as design to specification, design for manufacturing, design for inspection, and design for cost.
• Stress analysis has a heavy emphasis on structural dynamics, fatigue, and nonlinear solutions. FEA tasks range from simple geometry creation and meshing all the way to final analysis report.

• Works with a diverse cross-functional team of engineers designing and analyzing metallic parts that are produced using a variety of manufacturing methods. Common methods: forming and welding of sheet metal, machining, additive manufacturing, and casting.
• Regular interaction with internal teams of: Project Engineers, Drafters, Manufacturing Engineers, Quality Engineers, Test Lab Personnel, Contracts, and Sales.
• Tasks involve a full range of product life cycle including new product development, legacy product support, research and development, and failure analysis.
• Often necessary to create (i.e. programming) custom design and task automation tools in Excel (VBA), MATLAB, Python, and the API of applicable calculation software.
• Internal flow calculations and external insulation calculations are common using in-house tools.
• Travel required is

Supervisory Responsibilities:

There are no direct supervisory responsibilities associated with this position. The employee is expected to help train and mentor junior employees as applicable.

Education and/or Experience:

• BS Degree in Mechanical, Aerospace, Astronautical or similar Engineering field. (MS Degree preferred).
• 3-5+ years of experience in an engineering design environment.
• 4+ years of experience with finite element analysis stress software (HyperWorks, Femap/NASTRAN, or ANSYS Mechanical).
• 2+ years of experience specifically with HyperWorks.
• Demonstrated expertise in data analysis and reduction.
• Experience Types:
  • Experience with linear and nonlinear static FEA solutions is required .
  • Experience with modal, harmonic response, and random response is required .
  • Experience with contact analysis is preferred.
  • Experience with topology optimization is required .
  • Experience with simulation of metal forming methods is preferred.
  • Experience designing for metallic additive manufacturing is preferred.
  • Experience with SolidWorks, CATIA, or similar drafting software is preferred.
  • Experience with Stainless Steel, Titanium, Inconel, and other superalloys is preferred.
  • Experience applying GD&T per ASME Y14.5:2018 (and/or 2009) to complex components and assemblies is required .
  • Experience in the MRB review and disposition of nonconforming hardware is preferred .

Required Skills/Traits

• Strong organizational skills.
• Effective verbal and written communication (English).
• Ability to accurately interpret engineering blue prints, technical journals, policies, procedures, reports, and data sheets.
• Ability to write technical reports and procedures.
• General interpersonal skills, and ability to respectfully interact in a diverse workplace.
• Strong ethical standards.
• Deadline driven with strong bias toward results achievement.

Physical Demands:

While performing the duties of this job, the employee is regularly required to talk and listen. The employee is frequently required to stand, walk, and sit. Fine manipulation of the hand sufficient to operate a computer is required. The employee is occasionally required to bend at the waist and squat. The employee must occasionally lift and/or move up to 25 pounds.

Work Environment:

The employee works in an office environment, organized in an open cubicle design. On occasion, the employee will work with people on the manufacturing floor, or in the Engineering Test Lab.

Personal Protective Equipment:

Safety glasses and safety shoes are required outside of office areas at all times. Earplugs are required in specific manufacturing areas and in the Engineering Test Lab.

Senior Aerospace SSP is an Equal Opportunity Female/Minority/Disabled/ Veteran Employer, pre-employment background check and drug screen required.

ITAR Compliance:

• Access to our facility (and, therefore, employment) is restricted under the International Traffic in Arms Regulations (ITAR) and/ or Export Administration Regulations (EAR) to U.S. Citizens, lawful permanent residents, U.S. refugees, asylees or temporary residents under amnesty provisions [as defined in 8 USC 1324b(a)(3)] and properly licensed foreign persons. Applicants receiving a conditional offer of employment will be required to provide information to determine whether they are subject to these regulations and, if so, to assess their country of chargeability for export control purposes. Additionally, potential employee's names will be screened against the Consolidated Screening List (maintained by the United States government) to determine eligibility to receive technical data.