Senior Mechanical Design Engineer - Battery and Power Electronics
Auburn Hills, Michigan
Employer: TRG
Industry: Engineering
Salary: Competitive
Job type: Full-Time
Responsible for the design and development of various battery pack and power electronics applications in support of e-mobility projects - including elements of mechanical, electrical and/or thermal components as well as complete battery pack assembly.
RESPONSIBILITIES
REQUIREMENTS
PREFERRED REQUIREMENTS
RESPONSIBILITIES
- Lead project activities in mechanical and/or thermal design in battery pack and power electronics engineering for e-mobility applications.
- Mechanical packaging for various cell formats - cylindrical, prismatic, pouch
- Mechanical packaging for various pack components - modules, busbars, wiring, connectors, control modules, cold plates, cooling hoses
- Mechanical design and vehicle integration of power electronic enclosures and or thermal systems including implementation of sealing and venting strategies.
- Perform design activities such as
- Module design and development - cell mounting, spacing, connecting, cooling
- Mechanical / structural design - durability, crash, light weighting
- Integration of electrical systems and components - fuses, contactors, wiring
- Cooling system design for thermal management
- Production release and development cycle experience
- Interface with suppliers to execute supplier quality processes such as PPAP
- BOM management / reporting
- Change management
- Documentation and report creation
- Create 2D drawings based on parametric CAD models per ANSI and ISO standards
- Datum strategies, GD&T, Stack up Analysis, Design for Manufacturing and Design for Assembly.
- Work closely with and lead cross functional team members - vehicle, modeling and simulation, software, functional safety
- Communicate project progress to leadership and manage project risk
- Prepare for and participate in formal and informal design review activities
- Coordinate design activities with global partners
REQUIREMENTS
- Bachelors of Science in Mechanical Engineering
- 5+ years experience in mechanical, electrical and/or thermal products for production applications
- Knowledge in engineering materials. Should have good understanding of different materials and grades
- Strong interpersonal skills
- Fundamental understanding of mechanical simulation techniques and processes
- Advanced knowledge of manufacturing processes
- Experience following a product development process
- DVP development and reporting
- DFMEA / Risk analysis development
- Excellent written, verbal and presentation skills in English
- Basic knowledge in automotive certification standards (UN, UL, IPC, SAE, ISO and FMVSS) and design for manufacturability.
- Basic power electronic and EV systems and architecture knowledge - DC/DC, Inverters, Batteries Chargers, etc
- Proficient in 2D drawing and 3D CAD creation and release on commercial platforms namely CREO, NX and CATIA.
- Must have hands on design skills in using the CAD to route wire harnesses, sheet metal parts, plastic components, and machined components
- Experience with Siemens Teamcenter or other PLM
PREFERRED REQUIREMENTS
- Master's degree in Engineering
- 5 years experience in Battery Pack design for e-mobility applications with expert power electronic and EV systems and architecture knowledge
- Understanding of cell chemistry (LTO, NMC, NCA, LFP), performance and testing
- Background in modeling, simulation, and analysis (i.e., durability, thermal, electrical)
- Understanding of electrical, thermal, and mechanical characteristics of cells, modules and/or packs - SOC, SOH, DOD life cycle etc
- Background in prototype builds and component validation
- Working experience in the design of injection molded engineering plastics, seals, machining, diecast aluminum, and stamped metal parts
- Experience working for an OEM or Tier-1 supplier
- Familiarity with APQP
Created: 2024-06-09
Reference: 46903
Country: United States
State: Michigan
City: Auburn Hills
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